Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (78)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          A Little Bit of Lean Product and Process Development with Very Large Results

          Lean Product and Process Development at Scale:...

          craftsmanship

          Pursuing Perfection: Craftsmanship in Product Development

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • The Future of People at Work Symposium 

            July 18, 2024 | Detroit, Michigan

          • Hoshin Kanri

            September 06, 2024 | Coach-Led Online Course

          • Lean Warehousing and Distribution Operations

            September 11, 2024 | Plant City, Florida and Gainesville, Florida

          • Key Concepts of Lean Management

            September 16, 2024 | Coach-Led Online Course

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started
        • Leadership Development
        • Custom Training
        • Enterprise Transformation​
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing to Learn: Using the A3 management process

          Managing to Learn: Using the A3 management process

          A3 Getting Started Guide 2

          A3 Getting Started Guide

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / A Little Bit of Lean Product and Process Development with Very Large Results

Article graphic image with repeating icons

Product & Process Development

A Little Bit of Lean Product and Process Development with Very Large Results

April 24, 2019

Believing it had only enough land and budget for a badly needed new parking garage, a hospital was able to build not only the garage but a new trauma center that it needed by applying a principle of Lean Product and Process Development during the design phase, according to Jean Cunningham, executive chair, Lean Enterprise Institute. 

FacebookTweetLinkedInPrintComment

A hospital I consulted with—but I did not contribute to the events described here—needed to solve a serious parking capacity issue that was a real barrier to their growth and development. They needed to build a new parking garage near the hospital. The hospital had a piece of land, zoning approvals, and a budget. It took patients and visitors 30 minutes to park. Staff was exhausted from having to bus to and from remote parking.

“So just build the dang thing,” was the overall sentiment.

The facilitator for the five-day event had been exposed to the 3P (Production Preparation Process) approach for products and believed in the method enough to use it for this challenge.Thank goodness the hospital’s lean leader, who had a vast lean manufacturing background, was aware that using pre-production planning could be very valuable with construction projects, and she was influential enough to make the case and get agreement.

So it began. This might sound like a bad joke, but the hospital asked an architect, a contractor, a designer, a facility manager, a construction site manager and others to spend five days in a small conference room to see how the land and money could be optimized. This approach was new to each of them. But they came. The facilitator for the five-day event had been exposed to the 3P (Production Preparation Process) approach for products and believed in the method enough to use it for this challenge.

Lean Development

After working in small teams with multiple iterations during the five days, the results were completely unexpected. The team, using the money and space allowed, had designed a facility that increased the number of possible parking spaces by 10% above benchmark and did it without using the ground floor!

Why did they not use the ground floor? Because someone knew that on an overall hospital wish list was a local trauma center. The area did not have one over a several mile radius and the neighborhood thought since they were a well-heeled university research hospital, they should build one and had been clamoring publicly for one. The hospital fully agreed, but they did not have any other land and were landlocked.

Today, they have a new street-level trauma center on their campus with a wonderful parking garage on top. A miracle for them and the neighborhood in which they reside thanks to some bold, out of the box planning and 3P!

I was part of this event only in that my lean leader friend let me sit in on the second day, and, then, informed me of the results as they went forward. When she told me the final outcome, I was totally blown away. I’m a true believer in lean principles and tools for every process, but so often have seen hesitation to really go for the best solution when it entailed dramatic change from a pre-conceived notion.

This is a wonderful example of what lean product and service design and process development promises to deliver. Lean Product and Process Development (LPPD) includes much more than 3P, but as seen here when just applying this one element of the overall LPPD toolset can result in sensational outcomes. To learn more about the overall value to be gained using LPPD, join us at the Designing the Future Summit 2019, June 27-28: https://www.lean.org/designfuture2019

FacebookTweetLinkedInPrintComment

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

Agile vs Lean Product and Process Development

Product & Process Development

How to Launch Better Products Faster

Article by Lean Leaper

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Product & Process Development

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Article by Steve Shoemaker 

craftsmanship

Product & Process Development

Pursuing Perfection: Craftsmanship in Product Development

Article by James Morgan, PhD

Related books

The Power of Process book cover

The Power of Process – A Story of Innovative Lean Process Development

by Eric Ethington and Matt Zayko

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

by Nate Furuta

Related events

September 23, 2024 | Coach-Led Online Course

Designing the Future

Learn more

Online – On-Demand, Self-Paced

Lean Fundamentals Bundle

Learn more

Explore topics

Product and Process Development graphic icon Product & Process Development
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2024 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT