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The Lean Post / Articles / The Importance of Team Leaders on the Shop Floor

The Importance of Team Leaders on the Shop Floor

Line Management

The Importance of Team Leaders on the Shop Floor

By Andrew Quibell

January 26, 2016

Why does upper management often fail to invest in team leaders on the shop floor? Andrew Quibell has his money on a lack of perspective. Check out his newest sketch on the critical importance of this key lean role and why there's no underestimating its function in a lean system.

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The Importance of Team Leaders on the Shop FloorChange agents are key to making lean happen and making improvements stick. Yet the value of competent team leaders trained in basic lean techniques is grossly underestimated and underutilized by next-level management. Why do we, the management, underestimate that importance, you ask? 

It’s a lack of vision, in my opinion. We often see the team leader as a luxury we don’t need; an overhead, indirect cost to be cut when the going gets tough.

But that couldn’t be further from reality. The heartbeat of an effective TPS deployment is the role of the team leader, as you’ll see in my sketch. And if you need more proof, look straight to the bottom of the sketch for a real-life example of a company that uses team leaders to their full potential.

Now that you’ve seen the sketch, I ask you: has it helped change your view of the role of team leaders on the shop floor? It is the drumbeat (‘takt’) of your operation if used properly!

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Written by:

Andrew Quibell

About Andrew Quibell

Born and raised in the United Kingdom, Andrew Quibell entered the automotive industry in the mid 1980’s as a trainee quality engineer. He advanced through the ranks into quality management and worked in several established tier-1 companies in the UK before joining the Textron division Kautex in 2002. Quibell entered Textron’s Lean Black Belt program in 2006, eventually becoming a leading lean practitioner in the business, working primarily in high volume manufacturing. His roles at Kautex included VP CI Global and Director, Quality – Global.

Prior to leaving the automotive sector, Quibell sat on Textron’s Quality & Continuous Improvement Council while also working as a regional advisor within Toyota’s tier-1 supplier base organization BAMA. Currently Quibell holds status as a Chartered Member of the UK CQI, a Senior Member of the ASQ, an Incorporated Engineer within ICME, and is registered as a principal auditor in QMS with IRCA.

In January 2016 Quibell left Kautex and moved into the printing industry, joining CIMPRESS – a leader in mass customization of printed products – as their Global Head of Quality Assurance.  Presently Andrew lives with his wife and daughter in the Windsor / Greater Detroit area.

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