Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (78)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          Design Thinking for Lean Practitioners

          Lean Product and Process Development at Scale:...

          craftsmanship

          Pursuing Perfection: Craftsmanship in Product Development

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • The Future of People at Work Symposium 

            July 18, 2024 | Detroit, Michigan

          • Hoshin Kanri

            September 06, 2024 | Coach-Led Online Course

          • Lean Warehousing and Distribution Operations

            September 11, 2024 | Plant City, Florida and Gainesville, Florida

          • Key Concepts of Lean Management

            September 16, 2024 | Coach-Led Online Course

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started
        • Leadership Development
        • Custom Training
        • Enterprise Transformation​
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing to Learn: Using the A3 management process

          Managing to Learn: Using the A3 management process

          A3 Getting Started Guide 2

          A3 Getting Started Guide

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / Design Thinking for Lean Practitioners

Design Thinking for Lean Practitioners

Product & Process Development

Design Thinking for Lean Practitioners

By Durward Sobek

June 23, 2015

"You don’t have to look very far to see that lean problem-solving has a reputation of perfecting something that already exists..." writes Durward Sobek. "But in reality, lean problem-solving simply REQUIRES innovation because you are continually reinventing your systems and as we do this, we want to improve rapidly, not slowly."

FacebookTweetLinkedInPrintComment

Popularized by the founders of IDEO, David Kelly and Tim Brown, and the d.school at Stanford, Design Thinking is an approach for finding creative solutions to problems people and organizations face. I recently taught an interdisciplinary course on design thinking, which got me thinking about its implications for lean practice. Specifically, what can the lean practitioner learn from design thinking?

But first, a primer on Design Thinking. According to Tim Brown, “Design thinking is a human-centered approach that draws from the designer’s toolkit to integrate the needs of people, the possibilities of technology, and the requirements for business success.” In this approach, design teams iterate through various design modes to generate creative, workable solutions to real problems. Design thinking has gone through its own evolution, but one of the more popular versions identifies five design modes (See Stanford d.school’s Bootcamp Bootleg).

1. Empathize – engage with and/or observe actual users in the context of their environment. The aim is to deeply understand the people for whom we are designing, their needs, their problems, their concerns and what they value.

2. Define – synthesize the information collected into a focus or vision for the design exercise.

3. Ideate – generate a large quantity of ideas for addressing problem and different aspects thereof.

4. Prototype – move ideas from mental concoctions into the physical world so that the whole team can see how the idea might play out.  The resolution of the prototype follows with the progress in the project. Early on, prototypes are very rough and rapid; later on, they become for sophisticated and “real.”

5. Test – refine ideas by placing the prototypes in the user context. The effect is often not just refining prototypes and solutions, but a deeper understanding of the user, new insights into the user context and/or needs which can lead to a reframing of the definition, more ideation, and so forth.

If you think about it, solving open-ended problems – where there is no closed-form solution and any number of countermeasures could work – is design. If we are working on process improvement, we are designing a new way of working. If we are implementing kanban, we are designing an inventory control system. If we are running a kaizen event to create single-piece flow in an operation, we are designing a new work cell. You get the idea.

So design thinking shares more than a little in common with lean problem-solving. The lean thinker is encouraged to go to the gemba, observe the problem first-hand in context, talk with operators, customers, and other affected stakeholders. This sounds a lot like the Empathize mode! From there, we pursue root cause to determine (or Define) the real problem. Once discovered, lean thinkers generate multiple alternatives to address the root causes (Ideate mode), and are encouraged to test them out using rapid PDCA cycles (Prototype and Test modes). We experiment first to test our hypotheses and refine solutions before moving towards full implementation.

Fundamentally, generating creating solutions to problems is a discovery process. Both design thinking and lean problem-solving recognize this, and have built in practices that aid in rapid, effective discovery learning. Whether it is understanding the issues through observation or immersion, or using low-fidelity physical prototypes to generate new ideas or test them out, or learning-by-doing, when you are trying to create something that has not been done before, there is a lot of learning and discovery needed in order to reach a successful conclusion.

You don’t have to look very far to see that lean problem-solving has a reputation of perfecting something that already exists, of slow and steady incremental improvement; and that if you want to be innovative you need something else. But in reality, lean problem-solving simply REQUIRES innovation because you are continually reinventing your systems and as we do this, we want to improve rapidly, not slowly. So, lean problem-solving and design thinking are, actually, incredibly compatible.

In fact, we can enhance lean problem-solving by incorporating design thinking tools to enhance the lean practitioner’s toolkit and help us be more creative in our efforts. Here are some examples:

  • Design thinking uses a human-centered approach. The lean practitioner would do well to also take a human-centered approach to problem-solving so that their solutions work well for the humans involved, namely customers and operators. Design thinking offers useful techniques such as the “what-how-why” method, interviewing for empathy, and story share-and-capture which could lead to breakthrough innovations in process improvement.
  • Design thinking offers a number of techniques to get at the heart of a problem; for example, the why-how laddering and user point-of-view. These techniques can give a lean practitioner an expanded set of tools for conducting root cause analysis.
  • Design thinking presents a number of methods to stoke the creative generation of alternative solutions, which the lean practitioner can use to generate authentically innovative countermeasures while adding an element of fun to job.
  • Design thinking has a bias towards action, and towards showing rather than telling. The lean practitioner, then, might be well-advised to try out their ideas through quick-and-dirty prototypes (rather than attempting to convince others through discussion and hand-waving).
  • Design thinking is not a method or process. Even though there is a general flow, teams move between modes as they acquire new information, and iterate back to a previous mode as the needs of the project dictate. In a similar fashion, lean problem-solving may require returning to earlier stages of problem-solving to gather additional information or generate more ideas, etc.

So what do you think? What experiences have you had with design thinking? If you haven’t heard about design thinking, I encourage you to check it out. Maybe there’s potential here to give lean problem-solving a more innovative sheen; and connect lean practitioners and design thinkers to each other while we’re at it.

FacebookTweetLinkedInPrintComment

Written by:

Durward Sobek

About Durward Sobek

Durward K. Sobek II is a Professor in Industrial and Management Systems Engineering at Montana State University. He holds Ph.D. and M.S. degrees in Industrial and Operations Engineering from the University of Michigan, and an A.B. degree in Engineering Sciences from Dartmouth College. 

Dr. Sobek has been researching lean product development and lean healthcare for nearly two decades, focusing on how organizations can increase their performance capacity through the application of lean principles.  He is co-founder of the not-for-profit Lean Product and Process Development Exchange, Inc. whose mission is to share and expand the body of knowledge around lean product and process development.  He is a frequent presenter and has published numerous articles in publications such as Harvard Business Review, Sloan Management Review, and IEEE Transactions on Engineering Management.  He is co-author of Lean Product and Process Development, 2nd edition; and is co-author of the Shingo Prize-winning book Understanding A3 Thinking: A Critical Component of Toyota’s PDCA Management System. 

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

Agile vs Lean Product and Process Development

Product & Process Development

How to Launch Better Products Faster

Article by Lean Leaper

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Product & Process Development

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Article by Steve Shoemaker 

craftsmanship

Product & Process Development

Pursuing Perfection: Craftsmanship in Product Development

Article by James Morgan, PhD

Related books

The Power of Process book cover

The Power of Process – A Story of Innovative Lean Process Development

by Eric Ethington and Matt Zayko

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

by Nate Furuta

Related events

September 23, 2024 | Coach-Led Online Course

Designing the Future

Learn more

Online – On-Demand, Self-Paced

Lean Fundamentals Bundle

Learn more

Explore topics

Product and Process Development graphic icon Product & Process Development
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2024 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT