Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (78)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          Make the Shift: From “Churn and Burn” to Learn

          Lean Product and Process Development at Scale:...

          craftsmanship

          Pursuing Perfection: Craftsmanship in Product Development

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • The Future of People at Work Symposium 

            July 18, 2024 | Detroit, Michigan

          • Hoshin Kanri

            September 06, 2024 | Coach-Led Online Course

          • Lean Warehousing and Distribution Operations

            September 11, 2024 | Plant City, Florida and Gainesville, Florida

          • Key Concepts of Lean Management

            September 16, 2024 | Coach-Led Online Course

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started
        • Leadership Development
        • Custom Training
        • Enterprise Transformation​
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing to Learn: Using the A3 management process

          Managing to Learn: Using the A3 management process

          A3 Getting Started Guide 2

          A3 Getting Started Guide

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / Make the Shift: From “Churn and Burn” to Learn

Make the Shift: From “Churn and Burn” to Learn

Problem Solving

Make the Shift: From “Churn and Burn” to Learn

By Derrick Redding

January 30, 2015

Already practicing PDCA? Not so familiar with it? "If you’re not squarely in the PDCA camp, please accept this invitation to join!," writes Deborah McGee. "Begin anywhere, begin today and humbly let the next task you master become one you learn from."

FacebookTweetLinkedInPrintComment

PDCA is a balanced, healthy progression toward improvement. Properly managed, rapid cycles of PDCA advance your practice toward your goal improving along the way.

But PDCA also has a tendency to feel relentless (when can’t you adjust, right?). A firm grasp on your current condition based on facts and direct observation, a clearly defined purpose, and thoughtful goals are what propel the practice of PDCA, building momentum over time. So it’s worth taking the time to develop these things (and this kind of thinking) well.

Those of you who haven’t harnessed the power of PDCA in your daily work yet, beware! There is another all too common practice taking place out there. Let’s call it Churn and Burn (PDCA’s alter ego?). You know what it looks like: inputs from all angles, in all ways, at all stages, with no standards. Over processing, ever increasing requirements, diminishing deadlines. And backlogs of course begin. But as you power through your tasks and pass on the work to the next step, doesn’t it imminently find its way (like a salmon swimming upstream!) BACK to your desk for (say it with me…) rework.

Two relentless cycles. From one (PDCA), we learn. From the other, we churn and burn.

If you’re not squarely in the PDCA camp, please accept this invitation to join! Begin anywhere, begin today, and humbly let the next task you master become one you learn from. Easier said than done? True. It’s simple, but not easy. Everyone finds their own way. If it helps, here’s an exercise I actually used to shift my thinking and practice into a PDCA cycle. Using a sheet of paper taped to my desk, I selected a few tasks from my daily work (…usually from my daily re-work) at various phases in our process, and began experiments. When someone surfaced re-work or a complaint, we documented. It was a great way to try, learn and reflect.

PLAN

Instead of doing it this way: __
I’ll try it this way: __

DO

Instead of doing it this way: __
I’ll try it this way: __

CHECK

Instead of doing it this way: __br />I’ll try it this way:__

ADJUST

Instead of doing it this way: __
I’ll try it this way: __

Or, think of it another way. Imagine someone you deeply respect and admire sitting in your chair. I mean really, say… Marie Curie (… just me?). What would you do differently about your work if Madame Curie was to sit in your chair tomorrow? Would you ask her to churn and burn? Or would you offer her an approach to her work that would simultaneously help her accomplish it and improve it? In lean terms, that’s what we call respect.

The key idea here? We don’t need permission from the CEO to work smarter. You don’t need to wait for him or her to formally inaugurate  a culture change when it comes to learning (but hey CEOs, it really does help when it comes from you). Improvement can start with you, today, right now. Choose to seek continuous improvement and regular, thoughtful reflection instead of survival.

Do something different. Learn something new every day, and adjust! In this way, we give ourselves a structure for creating better processes to accomplish and improve our work, right now.

FacebookTweetLinkedInPrintComment

Written by:

Derrick Redding

About Derrick Redding

Derrick Redding is a senior automotive executive with President & CFO experience who transforms suppliers into solution providers for OEMs that result in higher sales, new capabilities, and improved margins.

He has experience at Toyota leading Assembly & Launch; JCI leading Japan Finance and Product Development and as President at EG Transpire, a Tier 1 supplier of decorative plastics and aluminum. He quickly assesses situations and adapts organizations to meet market opportunities that require innovation without waste. He influences automotive OEMs design and engineering with solutions that address their problems. In addition, he has international experience and speaks Japanese. He holds a Master of Engineering in Logistics from MIT, an MBA in Finance from the University of Chicago, and a BA in Physics and Economics from Beloit College.

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

WLEI POdcast graphic with DHL logo

Problem Solving

Revolutionizing Logistics: DHL eCommerce’s Journey Applying Lean Thinking to Automation  

Podcast by Matthew Savas

WLEI podcast with CEO of BEstBaths

Problem Solving

Transforming Corporate Culture: Bestbath’s Approach to Scaling Problem-Solving Capability

Podcast by Matthew Savas

Podcast graphic image with repeating icons and microphones

Problem Solving

Teaching Lean Thinking to Kids: A Conversation with Alan Goodman 

Podcast by Alan Goodman and Matthew Savas

Related books

A3 Getting Started Guide 2

A3 Getting Started Guide

by Lean Enterprise Institute

The Power of Process book cover

The Power of Process – A Story of Innovative Lean Process Development

by Eric Ethington and Matt Zayko

Related events

September 26, 2024 | Morgantown, PA or Remond, WA

Building a Lean Operating and Management System 

Learn more

October 02, 2024 | Coach-Led Online and In-Person (Oakland University in Rochester, MI)

Managing to Learn

Learn more

Explore topics

Problem Solving graphic icon Problem Solving

Subscribe to get the very best of lean thinking delivered right to your inbox

Subscribe
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2024 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT