Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (78)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          Don’t Gloat Too Quickly – If This Could Happen to Toyota, It Could Happen to You …

          Lean Product and Process Development at Scale:...

          craftsmanship

          Pursuing Perfection: Craftsmanship in Product Development

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • The Future of People at Work Symposium 

            July 18, 2024 | Detroit, Michigan

          • Hoshin Kanri

            September 06, 2024 | Coach-Led Online Course

          • Lean Warehousing and Distribution Operations

            September 11, 2024 | Plant City, Florida and Gainesville, Florida

          • Key Concepts of Lean Management

            September 16, 2024 | Coach-Led Online Course

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started
        • Leadership Development
        • Custom Training
        • Enterprise Transformation​
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing to Learn: Using the A3 management process

          Managing to Learn: Using the A3 management process

          A3 Getting Started Guide 2

          A3 Getting Started Guide

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / Don’t Gloat Too Quickly – If This Could Happen to Toyota, It Could Happen to You …

man gloating and man worried

Problem Solving

Don’t Gloat Too Quickly – If This Could Happen to Toyota, It Could Happen to You …

By John Shook

February 12, 2010

Okay, so how do you respond to a "crisis"?  My recent encouragement to Toyota President Akio Toyoda that "It isn't the crisis, it's how you respond to it' was misunderstood by some.

FacebookTweetLinkedInPrintComment

Okay, so how do you respond to a “crisis”?

My recent encouragement to Toyota President Akio Toyoda that “It isn’t the crisis, it’s how you respond to it’ was misunderstood by some.

Many prominent public relations pundits have been chiding Akio and Toyota for their ham-fisted handling of their current crisis. But, there is a vast difference between my suggestion and the suggestions of the PR Pundits. My intent was to admonish the company to respond to the crisis by addressing any problems and making itself a better company. I was not simply looking for a better public relations campaign.

I worked for Toyota in various capacities in the 80s and early 90s and have been somewhat critical of the company in recent years. Even prior to “recent years,” I have always been quick to point out that Toyota is not perfect. In spite of the praise and study and mimicking by countless individuals and companies, Toyota was never perfect, never will be.

Yes, Toyota’s public handling of the case has been bungling. But, Toyota the parent company in Japan has always been a tongue-tied country bumpkin. While that characteristic has hurt them – deeply – in this instance, is that weakness the fault that we want the company to address today? Surely not. The lessons to be learned here extend far beyond yet another study of poor handling of a PR crisis, petty assertions by PR consultants and professors to the contrary.

The opportunity here is deep and profound. This is the firm that led the way to a new paradigm in industrial organization! The most studied industrial company in recent history is struggling mightily and struggling in ways that seem on the surface to be in direct contradiction to everything that was thought about the company. Has something gone wrong, seriously wrong, to the degree that the company could even fail?

Were decades of observations by thousands of researchers and others – possibly the most studied company of our time – simply wrong, or did something happen to change this exemplary organization almost overnight? Or, are reports of Toyota’s fall from grace grossly overstated?

Beyond Tainted Tylenol – Why This Crisis Has Been So Hard For Toyota

Remember, on the surface, this is all about accelerator pedals and floor mats. If so, then how could it have gotten so out of hand and hard for the company to respond? Some subject matter experts like Diane Sawyer and Yale Professor Jeff Sonnenfeld are comparing this crisis to that of Johnson & Johnson’s Tylenol disaster (implying that Toyota should just take a page from their playbook) – yet the similarities are few and superficial. In the case of Tylenol, the cause was clear, had nothing to do with the company’s own processes (so there was nothing to “fix”), and with the obvious danger to the public, the right course of action was clear. Heck, they could tell customers to throw away their old bottles of Tylenol. A car is a vastly different matter.

It is possible, of course, that Toyota is simply lying, as some critics are asserting. There are those who fear that there is a willful mass cover-up going on inside Toyota. It is possible – it happened at Mitsubishi – but I would be surprised. But we really don’t have to guess. We will discover the truth of those assertions as the facts emerge. And they will emerge.

I do have a fear here, though it is not that dramatic. My fear is that Toyota may have succumbed to the pressure to declare a definitive fix by presenting one prematurely. The pressure to be decisive, to place the blame, to declare the problem and simple solution has been extraordinary, as it often is in American business culture. Remember Toyota is a vast organization, scattered geographically and organizationally around the globe. To piece together everything that has gone on here is a non-trivial matter.

Credibility Versus Spin

I am not defending any reluctance on the company’s part to disclose critical facts. For the record, I should say that I have not spoken with anyone at Toyota about the specific problems that precipitated the current crisis. Given that, my guess (and it’s only a guess) is that the company may not exactly know all the facts yet. It may take some time to sort through the myriad actions, communications, assumptions, mistakes, and intentions that comprise this fiasco. It’s my guess that, as a company, Toyota doesn’t yet really know what went wrong, from either a purely engineering standpoint, or organizational decision-making or certainly a communications (internal and external) standpoints.

Some charges being made are serious and deserve to be treated as such, unlike the petty, easy pot-shots being taken by the PR Pundit crowd. I want to encourage us (all of us – accusers, Toyota, TPS practitioners, lean production researchers) to look at the facts as they emerge and try to understand dispassionately how the world’s most passionate problem-solving company could find itself in this position. Toyota clearly has to take the lead here, beginning with making all the facts known. My suspicion is that the company may not yet have a full handle on all the facts. And before we jump on them for that, I would bet your pay check against mine that Toyota has a better handle on its facts than your company does on its own. I suspect that Toyota may not yet know exactly what has gone wrong. I’m referring to full understanding of the problem at all levels, the pedal and floor mat problem (which, they tell us they now understand) all the way to the broader question of how they got themselves into this mess.

It is my hope that Toyota will share with us the reflection and problem-solving that will take place in the deepest and broadest levels of the organization. What happened and why? If we lost our way, how? What lessons are there not just for Toyota but for all of us?

(Silly aside: There was – maybe still is – a bizarre practice in Japan known as “minoue soudan.” In a TV show, individuals would spill their guts on TV to the great relish of the viewing public. It was more than entertainment. National viewers seemed to see themselves as vicarious participants in a national cleansing of shameful acts. Toyota could conduct the first open, corporate minoue soudan – just joking, of course, but I do hope Toyota shares as much with the public as possible.)

To that end, I hope Toyota IGNORES the petty admonitions of the public relations consultants – such as Professor Sonnenfeld – to do a better job of applying public relations Band-Aids: “In a crisis, follow these five rules, starting with getting out in front of the issue with an aggressive information campaign led by your well-coached CEO…” Understanding the deeper crisis as it plays out at Toyota will benefit us all. Better PR might get the public and government and media off Toyota’s backs but will also rob us of an incredible opportunity to learn.

Akio Steps Forward

Pundits railed at Toyota president Akio Toyoda for not appearing immediately and throughout the company’s sudden acceleration crisis. Caught by surprise by a reporter who tracked him down in Europe, Akio issued an impromptu apology for letting his customers down. For what seemed an eternity (but wasn’t), the mess was handled by others, led in Japan by head of quality Shinichi Sasaki and in the U.S. by head of sales Jim Lentz.

Akio made his belated appearance, a hastily called press conference in Tokyo. As expected, the first headline was an apology. Not unexpected, the second headline was that his performance was deemed to be too little and too late. That was followed by an op-ed that hit the right notes in The Washington Post.

There is a long tradition in Japan of the heads of companies taking responsibility and resigning for crises of various sorts. When Japanese organizations go over a cliff it is expected that the company president or chairman issue a public apology, take responsibility for what has transpired, and resign. The leader takes the blame which constitutes a cleansing that is supposed to clear the way for others to start over with a clean slate.

I do not expect Akio to resign (by the way, the reason it is often the president who resigns rather than the chairman is due to the respective roles of the offices: the chairman deals with the outside world, often consisting of more ceremonial duties, leaving the running of the company in the hands of the president). It would be wrong for Akio to follow that path for two reasons. First it would be silly in this case since the mistakes that are coming to light were committed well before his watch (though the messy handling of the mess is a different matter). Secondly, what is the point? The point is less him taking the blame than him speaking and taking action to reassure the public. For that, he could take some lessons from his counterpart in Dearborn, Bill Ford.

Bill Ford is the great grandson of company founder Henry. Akio is the grandson of Toyota Motor founder Kiichiro Toyoda, and great grandson of the founder of the entire Toyota group of enterprises, Sakichi. Bill took over Ford Motor Company in 1999, to rescue it from floundering at the hands of executives who had headed the company in the wrong direction. His early stewardship of the company was defined by the Explorer rollover and Bridgestone-Firestone tire crisis.

In Akio’s case, less than one year has passed since assuming the senior operating role – an eerily similar scenario to Bill’s.

Bill Ford took on a very public role during his company’s Explorer rollover crisis. But, unlike the ritualistic acceptance of blame followed by resignation (to take the shame away with him) that is common in such times in Japan, Bill Ford reassured the public, not in order to accept blame for the past, but to accept responsibility for the future. His role was to reassure, not to take the blame.

And, for the most part, it worked. He was reassuring. The work to unravel what had gone on in the past went on behind him, but he was clearly focused on the present and future.

I don’t expect Akio to take such traditional Japanese action as to resign to accept responsibility for faulty accelerator pedals. But, he could certainly learn from Bill Ford’s example of publically accepting responsibility to set the company right. Responsibility not for the past but for the future. I think his op-ed sets the foundation for that. More importantly, his broad experience should have him prepared for the real work of taking the company forward.

But, the point is not Akio versus Bill. The issue is not about heroic leadership, focused on the charismatic CEO who steps in and appears to take decisive control, as the PR Pundits advise. This is about nurturing a culture in which all levels of leadership embody the right thinking in their actions.

Doing the right thing

In his book The Toyota Way, Jeff Liker does a great job of spotlighting Toyota’s admonition to managers to “do the right thing.” Sometimes the “right thing” isn’t the best thing from the standpoint of immediate or apparent business expediency. Jeff’s accounting of his discussion with Jim Press is especially impressive:

“Can a modern corporation thrive in a capitalistic world and be profitable while doing the right thing? I believe that Toyota’s biggest contribution to the corporate world is that of providing a real life example that this is possible. Throughout my visits to Toyota in Japan and the United States, in engineering, purchasing, and manufacturing, one theme stands out. Every person I have talked to has a sense of purpose greater than earning a paycheck. They feel a greater sense of mission for the company and can distinguish right from wrong with regard to that mission. They have learned from their Japanese sensei (mentors) and the message is consistent: Do the right thing for the company and for society as a whole. As Jim Press, President of Toyota Motor Sales in North America explained:

“The purpose of the money we make is not for us as a company to gain, and it’s not for us as associates to see our stock portfolio grow or anything like that. The purpose is so we can reinvest in the future, so we can continue to do this. That’s the purpose of our investment. And to help society and to help the community, and to contribute back to the community that we’re fortunate enough to do business in. I’ve got a trillion examples of that.”

Credibility, Not PR Style Points

THAT is the kind of “crisis management” I would love to see from Toyota – deepening even further the development of people and a culture in which everyone is focused on doing the right thing. Not PR style-points.

As I mentioned earlier, I used to work for Toyota, and 20 years ago even did a stint in their public affairs organization. But, honestly, in spite of my previous connections with the company, I was secretly somewhat pleased when the bad news began hitting the past few years and intensifying the past few weeks, not because I wanted to see the company hurt, per se, but I wanted the company to wake up, to recapture what I feared it was losing. As Taiichi Ohno said, you need a crisis.

So, my hope is that the company will overcome its current crisis, not just because I want the company to “do well.” I want them to overcome this crisis because of the lessons that accomplishment would afford for us all, to demonstrate again the heights to which an organization can aim and attain. If the company is not up to that, so be it. Anyway, the great thing about this is, Laboratory Toyota continues to be there for us to observe and learn.

john

John Shook
Senior Advisor
Lean Enterprise Institute

Additional Reading:

“Toyota’s plan to repair its public image,” Washington Post, February 9, 2010. Akio Toyoda’s statement on the crisis. “The past few weeks, however, have made clear that Toyota has not lived up to the high standards we set for ourselves. More important, we have not lived up to the high standards you have come to expect from us. I am deeply disappointed by that and apologize.”

“Inside Toyota’s Epic Breakdown” by Nathan Layne, Taiga Uranaka and Kevin Krolicki, Reuters, February 9, 2010. One of the most detailed, factual accounts of the crisis, one which takes Toyota principles and history into account without giving the company a free pass. “The company’s dictum holds that all workers have to ask why (“naze” in Japanese) at least five times to get to the bottom of a problem. It is not yet clear how many “nazes” have been asked by management.”

“What Should Toyota Do Now?” Business Week, February 9, 2010. Jeff Liker’s follow-up column, offering personal hansei to the situation, and describing how the Toyota Way is the way that Toyota must approach its fundamental problems. “The point is that I do now know which of these problems is real, or where and why they occurred. (I would venture that journalist do not, either.) Toyota needs to use its own Toyota Business Practices, or TBP, to identify and solve its real problems.”

“Why Toyota Won and How Toyota Can Lose,” Jim Womack 2007 e-letter. “Toyota can fail and if it does the root cause will be a failure to propagate its management system”

“It’s not the crisis it’s How You Respond to It,” previous Shook column. “Things can and do go wrong for any company. Yet Toyota has a special relationship with problems. The company has thrived for years by developing an obsessive focus on continuous improvement and problem solving. In Japan, they call Toyota people “problem-solving junkies.” If any company can get to the bottom of an issue like this, a problem like this, it’s Toyota.”

“What’s Your Challenge?” Shook management column. “Toyota can’t exist – Toyota can’t be Toyota – with a challenge.” This really is an important column to highlight! “But, the bigger and somewhat ironic problem for Toyota is that the need and opportunity to respond to these immediate problems will come as a welcome distraction from having to face its true, deeper, crisis. That crisis is no less profound than facing fundamental questions such as who are we? What are we here for? What is our purpose? In short, identity crises that will manifest itself in practical matters such as how do we develop our people, maintain our principles, and/or adapt them going forward?”

“Survive to make money – or make money to survive” Shook column exploring purpose and long-term strategy. “If you aim for survival, your modus operandi becomes adaptability. How has Toyota pursued or demonstrated adaptability? When I first got a handle on how Toyota built flexibility into its operating (production) system design, I didn’t realize how unique it was, but could immediately recognize its elegance, whole-ness, and power.”

FacebookTweetLinkedInPrintComment

Written by:

John Shook

About John Shook

John Shook learned about lean management while working for Toyota for 11 years in Japan and the U.S., helping it transfer production, engineering, and management systems from Japan to NUMMI and other operations around the world. While at Toyota’s headquarters, he became the company’s first American kacho (manager) in Japan.…

Read more about John Shook

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

WLEI POdcast graphic with DHL logo

Problem Solving

Revolutionizing Logistics: DHL eCommerce’s Journey Applying Lean Thinking to Automation  

Podcast by Matthew Savas

WLEI podcast with CEO of BEstBaths

Problem Solving

Transforming Corporate Culture: Bestbath’s Approach to Scaling Problem-Solving Capability

Podcast by Matthew Savas

Podcast graphic image with repeating icons and microphones

Problem Solving

Teaching Lean Thinking to Kids: A Conversation with Alan Goodman 

Podcast by Alan Goodman and Matthew Savas

Related books

A3 Getting Started Guide 2

A3 Getting Started Guide

by Lean Enterprise Institute

The Power of Process book cover

The Power of Process – A Story of Innovative Lean Process Development

by Eric Ethington and Matt Zayko

Related events

September 26, 2024 | Morgantown, PA or Remond, WA

Building a Lean Operating and Management System 

Learn more

October 02, 2024 | Coach-Led Online and In-Person (Oakland University in Rochester, MI)

Managing to Learn

Learn more

Explore topics

Problem Solving graphic icon Problem Solving
Executive Leadership graphic icon Executive Leadership
Operations graphic icon Operations
Product and Process Development graphic icon Product & Process Development

Subscribe to get the very best of lean thinking delivered right to your inbox

Subscribe
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2024 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT