Lean Enterprise Institute Logo
  • Contact Us
  • Newsletter Signup
  • Cart (78)
  • Account
  • Search
Lean Enterprise Institute Logo
  • Explore Lean
        • What is Lean?
        • The Lean Transformation Framework
        • A Brief History of Lean
        • Lexicon Terms
        • Topics to explore
          • Operations
          • Lean Product & Process Development
          • Administration & Support
          • Problem-Solving
          • Coaching
          • Executive Leadership
          • Line Management
  • The Lean Post
        • Subscribe to see exclusive content
          • Subscribe
        • Featured posts
          Teaming Up to Develop Better Products: Maximizing the Study Phase’s Impact

          Lean Product and Process Development at Scale:...

          craftsmanship

          Pursuing Perfection: Craftsmanship in Product Development

          • See all Posts
  • Events & Courses
        • Forms and Templates
        • Featured learning
          • The Future of People at Work Symposium 

            July 18, 2024 | Detroit, Michigan

          • Hoshin Kanri

            September 06, 2024 | Coach-Led Online Course

          • Lean Warehousing and Distribution Operations

            September 11, 2024 | Plant City, Florida and Gainesville, Florida

          • Key Concepts of Lean Management

            September 16, 2024 | Coach-Led Online Course

          • See all Events
  • Training & Consulting for Organizations​
        • Interested in exploring a partnership with us?
          • Schedule a Call
        • Getting Started
        • Leadership Development
        • Custom Training
        • Enterprise Transformation​
  • Store
        • Book Ordering Information
        • Shopping Cart
        • Featured books
          Managing to Learn: Using the A3 management process

          Managing to Learn: Using the A3 management process

          A3 Getting Started Guide 2

          A3 Getting Started Guide

          • See all Books
  • About Us
        • Our people
          • Senior Advisors and Staff
          • Faculty
          • Board of Directors
        • Contact Us
        • Lean Global Network
        • Press Releases
        • In the News
        • Careers
        • About us

The Lean Post / Articles / Teaming Up to Develop Better Products: Maximizing the Study Phase’s Impact

team of product developers

Product & Process Development

Teaming Up to Develop Better Products: Maximizing the Study Phase’s Impact

By Katrina Appell, PhD and John Drogosz, PhD

June 28, 2023

The current LEI Lean Product and Process Development (LPPD) Collaborative Study Team reports on the results of recent work to improve the earliest phase of product development.

FacebookTweetLinkedInPrintComment

This Lean Post is the second part of a three-part series exploring Collaborative Study Teams (CSTs) within LEI’s Lean Product and Process Development (LPPD) Learning Group. The learning group is made up of five non-competing organizations whose product development teams regularly share in-person and virtually how they are applying LPPD principles to deliver better products faster to customers. The CSTs are cohorts that convene monthly to take deep dives into specific LPPD principles and practices to accelerate learning beyond what each company could do alone. Read part one of the series.

A guiding principle of LPPD is Understanding before Executing. Fully understanding what customers value is pivotal to a product’s success. Within the product development process, the study phase is a team’s opportunity to precisely grasp what customers value, thoroughly explore the various ways to create value in the product, and fully optimize the future value stream’s design to deliver it. A robust study phase gets teams started on the right foot and significantly increases the likelihood of a project’s success. 

The collaborative study team (CST), which included two to three members from each of the five member companies, focused on two areas. First: how to accelerate learning and share more effectively. Second: how to simplify the transition from the study phase to the execution phase. The CST members focused on one of these areas their organizations found particularly challenging. Some learnings gleaned from their experiments included:

  • Utilize structured learning cycles. Learning cycles help teams effectively close knowledge gaps. “Structured” does not mean following a strict, predetermined plan and timing but rather a standard approach, including a common language to define each step (e.g., hypothesis, gap, goal, learning plan, findings, and conclusions). “Structured” also means maintaining a steady cadence of check-ins where team members can share and evaluate learning. 
  • Avoid the waste of overdoing. Define knowledge gaps in the smallest possible increments to answer the specific challenge blocking the team from moving forward. Avoid trying to harvest all the possible knowledge around a design problem. Also, do not overcomplicate learning plans. Use the lowest fidelity method possible, such as mockups, rapid prototyping, or simulation, to gain knowledge.
  • Front-load learning. Front-loading does not mean everyone needs to jump on board on day one. Teams can accelerate learning and knowledge even with a small cadre of the right people. Key enablers to front-loading include defining the skills needed, determining the required capacity at the study phase, and setting budgets to fund those resources upfront.
  • Minimize handoff waste. Avoid handoff wastes by capturing learnings (technical and project) throughout the study phase rather than consolidating learnings at the end. Some key elements include a completed and agreed-upon concept paper, product and process design decisions already made with supporting knowledge, a list of all project assumptions, open questions, and the risks the team must follow through on during the execution phase. 

In the final post of this series, we will share the highlights and results of one other successful LPPD Learning Group CST: Developing People and Their Technical Skills as They Develop Products.

FacebookTweetLinkedInPrintComment

Designing the Future

An Introduction to Lean Product and Process Development.

Written by:

Katrina Appell, PhD
|
John Drogosz, PhD

About Katrina Appell, PhD

With over 15 years of coaching, facilitating, training, and team development experience, Katrina is passionate about supporting organizations in lean transformation. She has coached lean principles and practices at many companies in various industries, including Caterpillar, Michigan Medicine, Pella Windows & Doors, TechnipFMC, US Synthetic, and Whirlpool. At LEI, Katrina…

Read more about Katrina Appell, PhD

About John Drogosz, PhD

John has over 25 years of lean manufacturing, product development, and above-shop-floor experience. As a coach, he has led lean transformations in numerous companies and industries, including Northrop Grumman, Johnson Controls, Areva, Peugeot-Citroen, Tenneco, Eaton, Hertz, Schlumberger, Harley-Davidson, Embraer, and Caterpillar.  As LEI’s chief engineer, process and product development, John…

Read more about John Drogosz, PhD

Leave a Comment Cancel reply

Your email address will not be published. Required fields are marked *

Related

Agile vs Lean Product and Process Development

Product & Process Development

How to Launch Better Products Faster

Article by Lean Leaper

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Product & Process Development

Lean Product and Process Development at Scale: Implementing Obeya Across Global Teams

Article by Steve Shoemaker 

craftsmanship

Product & Process Development

Pursuing Perfection: Craftsmanship in Product Development

Article by James Morgan, PhD

Related books

The Power of Process book cover

The Power of Process – A Story of Innovative Lean Process Development

by Eric Ethington and Matt Zayko

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

Welcome Problems, Find Success – Creating Toyota Cultures Around the World

by Nate Furuta

Related events

September 23, 2024 | Coach-Led Online Course

Designing the Future

Learn more

Online – On-Demand, Self-Paced

Lean Fundamentals Bundle

Learn more

Explore topics

Product and Process Development graphic icon Product & Process Development
  • Privacy Policy
  • Sitemap
  • LinkedIn
  • Twitter
  • YouTube
  • Instagram
  • Facebook

©Copyright 2000-2024 Lean Enterprise Institute, Inc. All rights reserved.
Lean Enterprise Institute, the leaper image, and stick figure are registered trademarks of Lean Enterprise Institute, Inc.

This website uses cookies to improve your experience. We'll assume you're ok with this, but you can opt-out if you wish. Learn More. ACCEPT
Privacy & Cookies Policy

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may have an effect on your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. This category only includes cookies that ensures basic functionalities and security features of the website. These cookies do not store any personal information.
Non-necessary
Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. It is mandatory to procure user consent prior to running these cookies on your website.
SAVE & ACCEPT