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The Lean Post / Articles / Saving $30,000 Worth of Clams with a $5 Cup

Manager reviewing financials and noticing a discrepancy in clam sales.

Saving $30,000 Worth of Clams with a $5 Cup

By Lory Moniz and Matthew Savas

May 12, 2022

Learn how a manager and a fry cook tackled a food waste problem with a simple solution.

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Connecting frontline problem-solving to high-level business objectives is no easy task. But to move the needle on revenue, cost, quality, or any target, leaders must eventually move away from discussion in a conference room around Excel spreadsheets to problem-solving at the gemba.  

A director of back-of-house operations at a hospitality group’s largest restaurant faced a daunting target from executive leadership to double the operating margin. The director identified food waste reduction as one focus area to achieve the target. 

The most glaring type of food waste in the restaurant industry is throwing out food that the kitchen never managed to serve. A less familiar type is serving food that the kitchen never meant to. This story is about the latter. 

Saving $30,000 Worth of Clams with a $5 Cup
Download a PDF version of the above comic book.
Saving $30,000 Worth of Clams with a $5 Cup

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Building a Lean Operating and Management System 

Gain the in-depth understanding of lean principles, thinking, and practices.

Written by:

Lory Moniz
|
Matthew Savas

About Matthew Savas

Matt serves as content director at the Lean Enterprise Institute responsible for the institute’s content strategy in all mediums. He previously served as Director of the Lean Global Network, where he supported the network’s 30+ institutes and partners to spread lean thinking around the globe.  Matt has a BA in East…

Read more about Matthew Savas

About Lory Moniz

Lory Moniz is a relative newcomer to Lean despite her remarkable ability to think and communicate visually, which she’s noticed has propelled her career. In 2012, Lory joined LEI as a graphic designer and project manager, quickly improving lean.org and LEI’s visuals. Prior to joining LEI, Lory worked in graphic…

Read more about Lory Moniz
Comments (2)
Justinsays:
May 13, 2022 at 9:53 am

The only drawback I could see to this is that customers that regularly order the clams will start to think “Wow, why is this place so stingy with the portions now?”. A better business decision might have been to make the 14oz the standard size and adjust the menu price accordingly.

Reply
Matt Savassays:
May 16, 2022 at 9:20 am

Hi Justin — that’s a good point. This particular restaurant group was vigilant about tracking customer satisfaction. This did this through a variety of methods. They did monitor the point you made. The data collected indicated customers did not notice the reduction in portion size. Also, not all customers would have received a large portion. The portions were irregular because the fry cook hurriedly grabbed a fistful of clams — some large and others on target.

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